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Pilling Tests for Fleece

Pilling — the fuzzy nubs that appear on fleece after wear — is the #1 fleece returns driver. The Martindale test predicts it before hoodies leave the factory.

Method
ISO 12945-2
Martindale
Cycles
2,000
Retail baseline
Grade scale
5 → 1
5 = no pilling
Retail min
Grade 3–4
Premium: 4

How the test works

A circular fabric swatch is rubbed against an abrasive standard fabric on a Martindale tester in a Lissajous (figure-of-eight) pattern under a set load. After a fixed number of cycles the sample is graded against reference photographs. ISO 12945-2 is the industry-standard fleece method.

Cycle counts vs use case

  • 500 cycles — apparel screening, catches obviously bad fleece.
  • 2,000 cycles — standard retail baseline.
  • 5,000 cycles — heavy-use / workwear grade.
  • 7,000+ cycles — outerwear / uniform contracts.

Grading scale

  • Grade 5 — no pilling, surface unchanged.
  • Grade 4 — slight surface fuzzing, no defined pills.
  • Grade 3 — small pills forming, acceptable at retail.
  • Grade 2 — pronounced pilling, visible at arm's length.
  • Grade 1 — dense pilling, garment looks worn out.

What retail buyers require

UK / EU high-street: minimum Grade 3–4 at 2,000 cycles. Premium streetwear and outdoor: Grade 4 at 5,000 cycles. Corporate uniform: Grade 3 at 7,000 cycles minimum. We test every new fleece build to the standard the client's buyer specifies and issue the certificate with the PP sample.

Pitfalls

  • Testing at 500 cycles and claiming a 'pilling-free' fleece — the meaningful threshold is 2,000+.
  • Approving a fleece on hand-feel without a pill test.
  • Assuming heavy GSM = pill-free. Fibre length and twist matter more.
  • Ignoring the difference between staple-cotton fleece and open-end yarn fleece — the latter pills much faster.

Need certified fleece?

Every hoodie fabric ships with an ISO 12945-2 test report on request.

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