OEM · Sportswear Encyclopedia
OEM Sportswear Manufacturing
OEM sportswear is a discipline of coordination — tech pack, fabric development, sample cycles, tooling, size grading, bulk production, decoration, QC and export documentation. This is the workflow, stage by stage, with the numbers a buyer should expect at each step.
Tech pack
Required
Before sampling
Sample
12–18 days
From approved TP
Bulk
25–35 days
500–2,000 units
MOQ
50–300
Per style / colour
The full OEM workflow, stage by stage
| Stage | Duration | Buyer deliverable |
|---|---|---|
| 1. Tech pack review | 2–3 days | Flats, measurements, fabric spec, artwork |
| 2. Costing & MOQ quote | 1–2 days | Approve unit price and MOQ |
| 3. Fabric sourcing | 3–5 days | Approve fabric strike-off / lab dip |
| 4. Digital mock / sublimation preview | 2 days | Approve print layout & colour |
| 5. Pre-production sample (PPS) | 7–10 days | Approve fit, construction, print |
| 6. Size-run sample (optional) | 5–7 days | Approve full grading |
| 7. Bulk fabric booking | 5–10 days | 50% deposit typical |
| 8. Bulk cutting | 2–4 days | — |
| 9. Bulk sewing | 10–14 days | In-line QC reports |
| 10. Decoration & badging | 3–5 days | — |
| 11. Final QC & packing | 3–5 days | AQL 2.5 inspection report |
| 12. Export documentation | 2–3 days | Invoice, packing list, C/O, B/L |
What a complete tech pack contains
- Front and back flat sketches with construction callouts (seam types, stitch density, panel names).
- Colourways — every colour combination the style will ship in, referenced by Pantone or supplied lab-dip swatches.
- Fabric specification — composition, GSM, structure (interlock, mesh, spandex ratio), finish (moisture-wicking, anti-microbial).
- Full measurement chart — every point of measure across the size run, with tolerances (usually ±1 cm on body, ±0.5 cm on details).
- Artwork files — vector artwork for print/embroidery, placement diagrams, dimensions in mm, and colour breakdowns.
- Trim spec — labels (main, care, size), hangtag, price tag, zippers, drawcords, aglets.
- Packaging spec — polybag size, hangtag placement, folded card, master carton dimensions.
- Care and content label wording and language requirements for target market.
What drives OEM pricing beyond the unit cost
- Fabric cost — 40–55% of the FOB unit price. Sublimation-grade interlock, engineered mesh and spandex blends each carry different price bands.
- Decoration — sublimation adds low per-unit cost but flat setup; screen print adds per-colour setup; embroidery adds per-1,000-stitch cost.
- Order size — MOQ pieces carry setup overhead; scale reduces per-unit cost by 15–30% between 500 and 5,000 units.
- Trims and packaging — retail-grade folded card and premium woven labels can add USD 0.80–1.50 per unit.
- Compliance testing — buyer-nominated audits (BSCI, SEDEX, WRAP) and lab tests (Oeko-Tex, wash-fastness) are billed to the PO.
Common OEM mistakes buyers make
- Approving PPS without wear-testing — construction issues only surface after 20 minutes of movement.
- No colour standard supplied — asking for 'royal blue' without Pantone yields three interpretations across three batches.
- Skipping size-run sample — grading errors on XL and XS discovered only at bulk PPS delivery cost 4-week rework.
- Changing fabric mid-programme — every switch triggers a new sample cycle and delays bulk by 15–20 days.
- Underestimating freight — ocean transit from Karachi to Rotterdam is ~28 days; air is 4–7 days but 4x cost.
Start your OEM programme
Send us your tech pack — or a rough brief and reference images if the tech pack isn't ready — and we'll return a costing, MOQ and sampling timeline within 48 hours.