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The Match Kit Guide

A match kit is the most visible thing a football club owns. It has to survive 90 minutes of contact, ninety washes a season, and a broadcast camera that reveals every stitch. This guide walks through how a home / away / third programme is built from tech pack to shipped set.

Jersey fabric
140–160 GSM
Poly interlock, sublimated
Short fabric
155–180 GSM
Micro-poly or interlock
Decoration
Sublimation
Full-print, no cracking
Kit set
Jersey + short + sock
Optional GK kit

Anatomy of a modern match kit

A kit set is three garments engineered as one system. Each has its own construction logic:

  • Jersey — sublimated on polyester interlock. Raglan or set-in sleeve, V-neck or crew, self-fabric or rib collar, hemmed sleeve and bottom. Numbering on the back and short front.
  • Short — matching fabric or a slightly heavier micro-poly. Elastic waistband with internal drawcord, side inserts for badging and a leg-band print for the number.
  • Sock — knitted separately in colour-matched yarn with a cushioned foot bed, arch support and a jacquard-knit brand mark on the calf.
  • Goalkeeper kit — a fourth colourway that must contrast both teams. Padded elbows and hip panels optional.

Home, away, third — the commercial logic

The three kits solve three problems: identity, contrast and revenue. Get the logic wrong and the club either clashes on the pitch or leaves replica sales on the table.

KitJobDesign directionTypical volume mix
HomeClub identityHeritage colours, restrained graphic55–65%
AwayContrast for clash fixturesHigh-lightness alternative — white, off-white, sky25–30%
ThirdCommercial + European/cup tiesBolder, more experimental — often the best-seller in replica10–20%

Sublimation panelling — why cutting order matters

Sublimation prints the full graphic before cutting, so the artwork has to be planned around every seam. Get it wrong and the sponsor logo lands across a raglan seam with a 3 mm misalignment. Standard rules:

  • Bleed of at least 10 mm past every cutting line — sublimation panels shrink 1–2% after heat press.
  • Sponsor and crest are placed inside a solid-fill safe zone so a 1 mm cutting drift never shows.
  • Panel numbers are printed inside the seam allowance to speed up the assembly line.
  • Colour bars are printed on every panel edge to catch heat-press temperature drift lot-to-lot.

Programme timeline — art to shipped kits

WeekMilestone
1Tech pack review, digital mock-up, colour lab-dips
2PP sample — home kit, full graphic, correct numbering
3Size-set (S/M/L/XL) and buyer approval
4–6Bulk sublimation, cutting, sewing, numbering
7QC, needle detection, retail polybag, export cartons

Build your match kit programme

Findup Sports produces home / away / third kit programmes for clubs, academies and teamwear brands worldwide — from tech pack to shipped export cartons.